Unlike traditional printers, UV printers rely on ultraviolet light to cure ink drops instantly. The immediate drying process makes them efficient, offering some of the fastest printing speeds available. Various factors can influence the printing speed you use. The number of print heads, amount of substrates, and UV printer size are some elements that can increase your efficiency.
How does UV-LED technology improve speed?
UV-LED technology is the core working principle of UV printers. Its operation is the key that gives these machines their printing speeds. Besides, the technology uses ultraviolet light as a catalyst, instantly curing ink drops.
A typical UV printer, like the large format UV printer, integrates LED lamps that closely follow the print heads. The lamps generate light that immediately cures the ink on a substrate surface via photochemical drying. This process means the ink drops promptly harden under the high-intensity ultraviolet light. Thus, you get precise and high-quality images when the sheets exit your UV printer.
What is the sealing rate of UV printers?
UV printers have an ergonomic design featuring a conveyor belt. It lets you feed cans to the machine to rinse, fill, and seal the canned products. Different UV printing models, such as the wide-format UV printer, have high sealing capabilities. Depending on the printing machine model you pick, you can produce between 500 and 1,800 every hour.
Some UV printing devices come in automatic designs, letting you deliver about 10 sets to 1,200 cans. The high production rate enhances convenience when dealing with large orders, making UV printers suitable for commercial applications.
Which UV printer components boost efficiency?
UV printers incorporate multiple components that combine to deliver high-speed operations. They enable you to create stylish prints within seconds using the perfect blend of color and varnish effects. These sections include:
1. Print Heads
The print heads are among the significant components of UV printers, determining the image quality you create. A print head typically has multiple minuscule nozzles it uses to put ink drops on substrates. Hence, it is critical to keep the nozzles clean and free from dried ink and dust. Cleanliness ensures the print head places accurate and neat ink drops on surfaces, delivering clear and smudge-free pictures.
UV printers also incorporate overheat protection in their print heads. This feature lets the print heads function correctly without breaking down when printing for long periods.
You can get UV printers featuring different numbers of print heads. For example, you can get a model with two print heads and another with three. You can choose the one with three heads when dealing with bulk printing orders. The machines with two print heads are slightly slower than the models with three heads. Despite this, they function twice as fast as their traditional counterparts with a single print head.
2. Self-developed Motherboard
UV printers integrate a self-developed motherboard into their structures. The motherboard supports various functions to facilitate reliable and efficient performance. It incorporates a feathering function that automatically boosts your printing effect. This enhancement produces a no-brush and high-definition outcome.
You can also achieve high-end finishes using the motherboard, such as transparent varnish relief. Customizing the varnish effect enables you to tailor the prints according to your preference or client demands.
A self-developed motherboard includes an auto-jump function. This feature helps you save time and keep at bay stress about meeting market deadlines. The motherboard promotes stability that lets you work continuously for 24 hours.
3. Dual Lamps
UV printing devices feature a UV lighting source to facilitate the photochemical drying process. For instance, the small UV printer has two imported ultraviolet lamps, making curing firmer and faster.
Additionally, the dual lamps include an adjustable setting, enabling you to change the light intensity. This modification lets you find and use optimal levels that best suit your printing requirements.
4. Platform Size
Different UV printers have varying platform types, letting you print on differently sized objects. For example, you can find printer models with a platform measuring 33cm by 66cm. These dimensions mean you can print on multiple products, including flat and cylindrical items. The versatility ensures you can address client demands of different industries.
Some UV printing devices like the rotary UV flatbed printer have a unique platform design that supports printing on cylinders. You can use it to customize the fixtures, allowing you to fix cylindrical products securely for accurate and stable printing.